6 Pin Connector
Pexon Professional Customization
6 Pogo Pin Connector
6 Pin Spring Loaded Connector Catalog
6 pin connector, also known as 6 pin electrical connectors or 6 pin spring loaded connector, are primarily used to create stable and reliable electrical or signal pathways between two components. They provide secure mating, consistent conductivity, and dependable performance across a wide range of electronic and power transmission applications.
6 Point Pogo Pins Connector Overview
6 Pin Pogo Connector Product Details
With advanced technology and expert craftsmanship, we create durable, high performance custom pogo pin connector tailored to each project’s needs.
What is 6 point pogo pin connector
6 point pogo pin connector is an advanced, spring loaded contact module featuring six independent conductive pins within a single, compact housing. Each pin integrates a movable plunger, an internal compression spring, and a precision machined barrel, collectively forming reliable, low profile electrical contacts. These connectors engage through axial compression, offering superior performance over rigid mechanical mating. They are engineered to compensate for tolerance variations, minor misalignments, and vibrations, making them ideal for critical board to board interfaces, sophisticated charging docks, and high cycle test fixtures. Their robust design ensures consistent electrical continuity and mechanical integrity across numerous mating cycles, supporting diverse signal, ground, and power requirements.
How to install 6 point pogo pins connector
Installation of 6 point pogo pin connectors varies by mounting style, yet adheres to fundamental best practices for optimal performance. For Surface Mount Device (SMD) variants, precise PCB land pattern design is crucial, followed by solder paste application, accurate placement via pick and place machinery, and reflow soldering compatible with the connector’s materials. Through hole (DIP) types require inserting pins into plated holes, secured by wave or selective soldering; some designs incorporate plastic bases for enhanced mechanical stability. Essential considerations include ensuring adequate clearance for full compression travel, verifying engagement height, and meticulously inspecting solder joints for electrical continuity and mechanical strength post assembly.
6 pin pogo connector material & parts
The construction of a 6 pin pogo connector involves carefully selected materials for each critical component to ensure durability and optimal electrical performance. The plunger and barrel are typically crafted from high conductivity alloys such as brass, bismuth copper, beryllium copper, or phosphor bronze. Springs are commonly made from stainless steel (e.g., SUS304) or music wire, chosen for consistent force and extended lifespan. Contact surfaces are frequently plated with gold over nickel to prevent oxidation and maintain stable, low contact resistance. The housing, providing structural integrity and insulation, is usually molded from high temperature plastics like Liquid Crystal Polymer (LCP) or Nylon, often rated UL94V 0 for flame retardancy.
6 pin spring loaded connector Internal structures
Each of the six pins in a spring loaded connector is a marvel of precision engineering. The plunger slides smoothly within a meticulously machined barrel, guided by tight clearances and specialized features that ensure its central alignment. A robust compression spring, nestled between the barrel and plunger, delivers a controlled contact force throughout the working stroke. Manufacturers employ various internal geometries, including simple bevels, advanced ball tip or copper ball interfaces, and inner hole guide features. These designs collectively minimize friction, stabilize lateral movement, and optimize the electrical contact area. Some sophisticated multi part designs may also integrate spacers or locking elements to boost current capacity and overall durability.
How 6 pin spring connector Work
6 pin spring connector functions by converting mechanical compression into a highly reliable electrical connection. When a mating surface engages the six plungers, each internal spring compresses, exerting a precise force that presses the plunger against its corresponding contact pad. This action establishes intimate metal to metal contact, effectively breaking through any surface films or contaminants. The independent movement of each spring loaded pin allows the connector to accommodate minor misalignments and uneven mating surfaces, ensuring continuous electrical integrity. Upon disengagement, the springs return the plungers to their resting positions, ready for the next cycle. This mechanism yields consistent, low contact resistance and an extended operational lifespan.
6 pin pogo connectors contact resistance
Contact resistance is a pivotal performance metric for 6 pin pogo connectors, directly influenced by several design and material factors. Typical values range from 30mΩ to 50mΩ per contact, though exact figures depend on specific product design and current rating. Key determinants include the quality and thickness of plating, with gold over nickel being a common choice to minimize oxidation and ensure stable resistance. Spring force and contact geometry also play significant roles; higher contact force and larger contact areas generally reduce resistance. To accurately verify performance, Kelvin (four wire) testing under load is highly recommended, as poor plating or contamination can significantly elevate resistance values, impacting overall system reliability.
types of 6 point pogo pin connectors
Selection Guide of 6 Point Spring Loaded Connectors
Select spring pin connector based on travel length, spring force, contact material, and plating to achieve optimal performance, reliability, and durability.
Fully customizable to meet any electrical, mechanical, or environmental requirements.
| Part No. | Pitch | Stroke | Working Height | Initial Height | Force(gf) | Download Drawings |
|---|---|---|---|---|---|---|
| 2.54-1-4.5-7.5-75 | 2.54 | 1 | 4.5 | 7.5 | 75 |
|
| 2.54-1.1-6.5-8.7-90 | 2.54 | 1.1 | 6.5 | 8.7 | 90 |
|
| 2.54-1.5-9.5-15-100 | 2.54 | 1.5 | 9.5 | 15 | 100 |
|
| 2.54-0.8-10.5-12-85 | 2.54 | 0.8 | 10.5 | 12 | 85 |
|
| 2.54-1.4-11-13.4-90 | 2.54 | 1.4 | 11 | 13.4 | 90 |
|
| 2.54-1-11.7-13.7-80 | 2.54 | 1 | 11.7 | 13.7 | 80 |
|
| 2-1.4-6.6-9-60 | 2 | 1.4 | 6.6 | 9 | 60 |
|
| Part No. | Pitch | Stroke | Working Height | Initial Height | Force(gf) | Download Drawings |
|---|---|---|---|---|---|---|
| 2.54-0.6-2.4-3-70 | 2.54 | 0.6 | 0.6 | 3 | 70 |
|
| 2.54-0.5-2.5-3-90 | 2.54 | 0.5 | 0.5 | 3 | 90 |
|
| 2.54-0.8-3.2-4-80 | 2.54 | 0.8 | 0.8 | 4 | 80 |
|
| 2.54-0.8-3.5-4.3-120 | 2.54 | 0.8 | 0.8 | 4.3 | 120 |
|
| 2.54-0.7-3.8-4.5-80 | 2.54 | 0.7 | 0.7 | 4.5 | 80 |
|
| 2.54-1-3.8-4.8-90 | 2.54 | 1 | 1 | 4.8 | 90 |
|
| 2.54-0.8-4.2-5-45 | 2.54 | 0.8 | 0.8 | 5 | 45 |
|
| 2.54-1-4.5-5.5-75 | 2.54 | 1 | 1 | 5.5 | 75 |
|
| 2.54-1-6-7-75 | 2.54 | 1 | 1 | 7 | 75 |
|
| 2.54-1-6-7-25 | 2.54 | 1 | 1 | 7 | 25 |
|
| 2.54-1.1-6.4-7.5-80 | 2.54 | 1.1 | 1.1 | 7.5 | 80 |
|
| 2.54-1.35-6.65-8-130 | 2.54 | 1.35 | 1.35 | 8 | 130 |
|
| 2.54-1.5-7-8.5-140 | 2.54 | 1.5 | 1.5 | 8.5 | 140 |
|
| 2.54-1-8-9-100 | 2.54 | 1 | 1 | 9 | 100 |
|
| 2.54-1.5-11-12.5-60 | 2.54 | 1.5 | 1.5 | 12.5 | 60 |
|
| 2.54-0.9-12-12.9-100 | 2.54 | 0.9 | 0.9 | 12.9 | 100 |
|
Selection pogo pin of the connector
| Connector Type | Product Image | Pitch (Custom) | Detailed Selection |
|---|---|---|---|
| Dip Pogo Pin Connector |  | 2.00 – 7.00 mm | dip pogo pin detailed selection |
| SMD Pogo Pin Connector |  | 2.00 – 7.00 mm | smd pogo pin detailed selection |
| Double Ended Pogo Pin Connector |  | 2.00 – 5.08 mm | double ended pogo pin detailed selection |
| Right Angle Pogo Pin Connector |  | 2.50 – 5.60 mm | right angle pogo pin detailed selection |
| Rolling Pogo Pin Connector |  | 1.27 – 2.54 mm | rolling pogo pin detailed selection |
| Side Contact Pogo Pin Connector |  | 2.50 – 3.00 mm | side contact pogo pin detailed selection |
| Solder Cup Pogo Pin Connector |  | 2.00 – 4.00 mm | solder cup pogo pin detailed selection |
| High Current Pogo Pin Connector |  | 2.50 – 6.00 mm | high current pogo pin detailed selection |
| Pencil Pogo Pin Connector |  | 1.27 – 2.50 mm | pancil pogo pin detailed selection |
6 Point Pogo Pin Connector Performance
6 Pin Connector Technical Parameters
Pexon custom pogo pins connector are carefully crafted using only the finest materials.
Our production team offers superior craftsmanship with over 10 years of experience working with custom spring loaded connector.
| Items | Details |
|---|---|
| Material | Plunger: Lead Free Copper Alloy |
| Body: Lead Free Copper Alloy | |
| Spring: Stainless Steel | |
| Solid Pin: Lead Free Copper Alloy | |
| Main Technical Parameters | Standard state: |
| Operating temperature: -40~+120°C (Standard) | |
| Operating humidity: 20-85% RH | |
| Storage temperature: -10~+50°C | |
| Storage humidity: 20-85% RH | |
| Rating voltage: 36V AC/DC (Standard) | |
| Rating current: 2A/Pin Continuous (Standard) | |
| Contact resistance: 30 mΩ Max. (Standard) | |
| Withstanding voltage: 250V AC, 1 Minute | |
| Insulation resistance: 500 MΩ Min. | |
| Durability: 10,000 Cycles (Standard) | |
| Working Spring Force: 40~120 gf (Standard) | |
| Electroplating | Plunger: Ni Plating 1.4μm, Gold Plating 0.30μm |
| Body: Ni Plating 1.4μm, Gold Plating 0.10μm | |
| Solid Pin: Ni Plating 1.4μm, Gold Plating 0.10μm | |
| Contact Type | Vertical Contact Type |
| Installation Method | SMT automatic placement machine + Reflow soldering |
| Plugin machine + Wave soldering | |
| Environmental Protection Standard | Comply with EU RoHS and Pexon standards |
Upload Your CAD File
To begin, provide your contact details and upload the CAD file or detailed product requirements of your design. This allows us to create a detailed 3D model of the part or prototype you're looking to produce.
Receive a Quote & Design Review
Within 12 hours, we’ll send you a detailed quote along with Design for Manufacturability (DFM) feedback. This ensures the feasibility of your project and gives you a clear idea of the costs involved.
Confirm Your Order & Begin Production
Once you approve the quote and design, we’ll proceed with the production of your custom pogo connector.
Shipping & Delivery
Your project enters our manufacturing queue the morning after we receive your approval. On average, custom orders ship within 10-15 business days. In stock products and samples ship within 48 hours.
Just 4 Steps
Custom 6 Point Spring Connector Quotation Process
From detailed consultation to final delivery, we make custom pogo pin connectors order simple and easy. We pride ourselves on providing exceptional customer service by anticipating your needs, offering customized solutions and on time delivery.
6 Point Spring Loaded Connectors Electroplating
6 Point Spring Pin Connector Surface Treatment
Various surface treatment methods to meet your needs
Electroplated Gold - Golden Yellow
Electroplated Nickel - Silver White
Before Electroplating - Brass Color
Packaging Options for 6 Pin Connector
6 Point Pogo Pin Connector Packaging Method
Enabling you to move seamlessly from receiving to production without compromise.
Pogo Pins Vacuum Carrier Tape Packaging
Pogo Pin Connector Vacuum Carrier Tape Packaging
6 Point Pogo Pins Connector Customization Process
From Design to Quality Control
Every Step Tailored to Perfection
Pexon pogo connector customization process ensures precision, quality, and efficiency at every stage. From innovative design and advanced production to rigorous quality control, we transform your ideas into high performance solutions. Serving diverse industries, we specialize in creating prototypes and full scale production, turning your vision into reality with unmatched expertise and attention to detail.
Professional Equipment For 6 Point Spring Loaded Connector
The Equipment Behind Custom 6 Point Spring Connector
Our professional equipment provides complete solutions for pogo connectors customization, ensuring high precision, efficiency, and cost effectiveness.
From design to production, we meet strict quality standards, addressing complex shapes and performance needs.
automatic lathe
High speed auto feeding turning
milling machine
Complex precision machining
stamping press
High accuracy & rigidity
spring coiling machine
Free height & wire diameter precision
electroplating machine
Uniform, clean
coordinate measuring machine
Dimensional & tolerance verification
Pexon Spring Loaded Connectors
Related Pogo Pin Connectors
From initial prototypes to large scale production, we ensure top quality results and help you achieve your manufacturing goals.
Pogo Pin Connector Professional Guide
Pogo Pin Connector Knowledge
6 Point Pogo Pins Connector FAQ
Pexon high performance spring loaded connectors, ideal for functional tests or end use applications. Explore our FAQs to discover more about our spring connector solutions and related technical support.
We need drawings or key specs: size, stroke, force, current, plating, and usage.
Standard parts: 3–7 days. Custom parts: 2–4 weeks depending on complexity.
Yes, sample testing can be provided before mass production.
Yes, we support full customization based on size, force, plating, and structure.
Yes. Our engineering team can provide suggestions on structure, plating, tolerance, and manufacturability.
Yes. Material certificates and quality inspection reports can be provided if required.
Yes. Key dimensions can be checked according to your drawing requirements.
We offer standard packaging and custom packaging based on customer requirements.
Yes. Customized labels and packaging identification can be arranged.
Yes. We can sign an NDA to protect customer drawings and project information.