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About Pexon Pogo Pin

Pexon Pogo Pin Manufacturer

At Pexon, we believe that every connection matters. Behind each pogo pin is a commitment to precision engineering, consistent quality, and long term performance.

We don’t just manufacture components — we create solutions that support innovation across industries. From concept to production, our team works alongside you to ensure every detail meets your expectations. Reliability isn’t a feature — it’s a promise.
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What we can do

Comprehensive Custom Pogo Pin & Connector Solutions For Every Industry

Pexon collaborates with customers across consumer electronics, industrial equipment, medical devices, automotive, and emerging technologies.
From custom pogo pins to complete connector assemblies, our engineering team supports every stage — from concept development and prototyping to precision manufacturing and mass production.
types of pogo pin

Pogo Pins

spring loaded pin

types of pogo pin connector

Pogo Pin Connector

spring loaded connector

Upload Your CAD File

To begin, provide your contact details and upload the CAD file or detailed product requirements of your design. This allows us to create a detailed 3D model of the part or prototype you're looking to produce.

Receive a Quote & Design Review

Within 12 hours, we’ll send you a detailed quote along with Design for Manufacturability (DFM) feedback. This ensures the feasibility of your project and gives you a clear idea of the costs involved.

Confirm Your Order & Begin Production

Once you approve the quote and design, we’ll proceed with the production of your custom pogo connector.

Shipping & Delivery

Your project enters our manufacturing queue the morning after we receive your approval. On average, custom orders ship within 10-15 business days. In stock products and samples ship within 48 hours.

Just 4 Steps
Custom Pogo Pin & Spring Loaded Connector Quotation Process

From detailed consultation to final delivery, we make custom pogo pin connectors order simple and easy. We pride ourselves on providing exceptional customer service by anticipating your needs, offering customized solutions and on time delivery.
Drag & Drop Files, Choose Files to Upload
Please use the following formats: .stl, .obj, .wrl, .step (.stp), .iges (.igs), .3mf, .dxf and .zip, 100mb max file size (per file). If you have a file type not listed, please contact us to discuss first!
About Pogo Pin Manufacturer Customization Process

From Design to Quality Control
Every Step Tailored to Perfection

Pexon pogo connector customization process ensures precision, quality, and efficiency at every stage. From innovative design and advanced production to rigorous quality control, we transform your ideas into high performance solutions. Serving diverse industries, we specialize in creating prototypes and full scale production, turning your vision into reality with unmatched expertise and attention to detail.

Pogo Pin & Connector Design Process

Application Requirement Analysis
Define the application scenario, including current rating, signal transmission, waterproof requirements, operating environment, mating cycles, and installation structure to determine the basic connector solution
Pogo Pin Structure Selection
Select suitable pogo pin structures such as crown tip, flat head, sharp tip, rolling ball, side contact, or double ended types according to electrical and mechanical requirements
Electrical Performance Design
Engineers evaluate current capacity, contact resistance, impedance stability, shielding requirements, and signal integrity to ensure reliable electrical performance
Mechanical & Stroke Optimization
Customize spring force, working stroke, travel distance, mating tolerance, and durability cycles to achieve stable contact performance and long mechanical life
Connector Housing & Pin Layout Design
Design the connector housing structure, pin pitch, pin count, alignment features, mounting method, and space utilization according to customer device requirements
Material & Plating Specification
Select suitable base materials such as brass or stainless steel, along with gold plating, nickel plating, or other surface treatments to improve conductivity, corrosion resistance, and lifespan
3D Modeling & Prototype Verification
Engineers evaluate current capacity, contact resistance, impedance stability, shielding requirements, and signal integrity to ensure reliable electrical performance
Reliability Testing & Design Validation
Conduct insertion life cycle tests, salt spray tests, impedance tests, current loading tests, and environmental simulations to validate product reliability and long term stability
Mold Development & Mass Production Preparation
Finalize tooling, injection molds, automated assembly fixtures, and inspection standards to ensure stable large scale manufacturing and consistent product quality

Pogo Pin & Connector Production Process

CNC Automatic Lathe Machining
Metal rods are precisely machined into the core components of the pogo pin (such as plungers and barrels). This is the most fundamental and critical process in the entire production line
Stamping Machine
Used for secondary forming of CNC machined metal parts (such as shaping, slotting, and structural processing)
Barrel Plating of Pogo Pin
Components are electroplated with gold using barrel plating to enhance electrical conductivity, corrosion resistance, and durability. This is a key process to ensure stable electrical performance and long service life
Automatic Vibration Arrangement
The vibration system uses vibration to automatically "stand up" or "orient" messy parts, allowing them to be precisely fed into the subsequent automated assembly machine.
Multi Pin Press Fitting
High precision presses are used to simultaneously insert multiple spring pins into the connector housing, ensuring consistent height, alignment, and reliable electrical contact
Directional Feeding Process
Vibratory bowl feeders automatically sort and orient Pogo Pin components, ensuring consistent feeding direction and spacing for downstream automated assembly
Automated Visual Inspection System
A rotary camera-based inspection system performs automatic quality inspection and sorting of Pogo Pin components. It detects defects in real time and separates non conforming products to ensure consistent quality
Automatic Dynamic Resistance Testing
Simulates real application conditions to verify the electrical performance and dynamic stability of each pogo pin
Injection Mold Development & Debugging
High precision molds are developed and optimized for the plastic/rubber housing of pogo pin connectors, ensuring perfect compatibility with metal contacts.
Injection Molding Machine
Forms the plastic parts of the pogo pin connector housing
Connector Automatic Riveting
Precisely inserts and permanently secures the housing and internal components, transforming loose parts into a complete connector.
Indexing & Positioning System
A system of linear guides and fixtures that transports products to each processing and inspection station with precise timing and positioning, ensuring stable automation and production efficiency
Automatic Taping & CCD Inspection Integrated Machine
Combines high precision CCD inspection with tape and reel packaging, ensuring final appearance screening and convenient automated use by customers.
Dispensing Process
Adhesive is precisely applied to connector components for structural fixation, sealing, and improved reliability. This process is critical for waterproof performance and durability
Reflow Soldering Process
High temperatures are used to melt solder and attach components to PCB boards, enabling automated assembly and reliable electrical connections

Pogo Pin & Connector Quality control Process

Spring Force, Stroke & Contact Performance Testing
Measures force, travel, contact resistance, displacement curves, and conductivity during operation, ensuring tactile performance, reliability, and electrical stability
Salt Spray Test
Simulates harsh corrosive environments to evaluate the corrosion resistance of plating layers (such as gold and nickel), ensuring long-term reliability
Plating Thickness Measurement
XRF coating thickness tester rnsures that gold, nickel, and other plating layers meet specified thickness requirements, which directly affect conductivity and product lifespan
Material Composition Analysis
X-Ray Fluorescence used to verify that raw materials and plating layers comply with environmental regulations (such as RoHS and lead free requirements)
High & Low Temperature Cycling Test
Simulates extreme environmental conditions (thermal cycling, humidity) to evaluate contact stability, plating durability, and overall product lifespan
Full Dimension Visual Inspection
High precision systems (such as KEYENCE) perform dimensional and appearance inspections to ensure product consistency and quality
Air Tightness Waterproof Testing
Verifies sealing performance of pogo pin / connectors by applying controlled pressure to detect leakage, ensuring waterproof reliability.
2D Vision Measuring
Measures critical dimensions such as pin diameter, pitch, and stroke to ensure product accuracy meets design specifications.
Professional Equipment For Pogo Pin & Spring Loaded Connector

The Equipment Behind Custom Pogo Pin & Spring Loaded Connector

Our professional equipment provides complete solutions for pogo connectors customization, ensuring high precision, efficiency, and cost effectiveness.
From design to production, we meet strict quality standards, addressing complex shapes and performance needs.

automatic lathe

High speed auto feeding turning

milling machine

Complex precision machining

stamping press

High accuracy & rigidity

spring coiling machine

Free height & wire diameter precision

electroplating machine

Uniform, clean

coordinate measuring machine

Dimensional & tolerance verification

Professional Equipment For Pogo Pins / Spring Loaded Connector

Honors and Awards Received by Pexon Factory

Pexon Factory has been at the forefront of setting new industry standards in Pogo Pins and Spring Loaded Connector. Through its relentless efforts on quality, precision, and innovative solutions, Pexon has led the charge in modern manufacturing techniques. By continually improving manufacturing processes, embracing cutting edge technology, and maintaining strict quality controls, ensuring each product meets the highest standards of durability, precision, and functionality.

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